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Here is the content list:
Installation method using an installation reference surface.
Installation of THK Linear Motion Guide on the driven side.
First, use the assembly screws to fix the bottom reference surface of the THK Linear Motion Guide to the bottom assembly surface of the bed. And then use a vise to press the side reference surface of the slide rail against the side assembly surface of the bed to determine the position of the slide rail. Finally use torque to tighten the fixing screws with a spanner and a certain torque to press the bottom reference surface of the slide rail against the assembly surface of the bottom of the bed.
Straight-line block method
Place the linear gauge between the two THK Linear Motion Guides, and use a micrometer to calibrate the linear gauge so that it is parallel to the side reference surface of the reference side slide rail. Then calibrate the driven side slide rail according to the linear block gauge, start calibration from one end of the driven rail, and tighten the assembly screws with a specific torque in sequence.
Mobile platform law
Fix the two sliders on the reference side on a measurement platform, and install only one slider on the driven side. The slide rail and the sliding block are not fixed to the bed and the platform, and the micrometer scale attached to the top surface of the driven side sliding block is used. Measure the side reference surface of the driven side slider, start calibration from one end of the driven THK Linear Motion Guide, and tighten the assembly screws with a specific torque in sequence.
Imitate the reference side slide method
Fix one of the two sliders of the reference side THK Linear Motion Guide and the driven side rail to the platform. Then the slide rail on the driven side and the other slide rail are approximately respectively fixed to the bed and the platform, and the platform is moved based on the reference side slide rail. Starting from one end of the slide rail, while confirming the rolling resistance of the linear guide on the driven side, tighten the assembly screws with a specific torque in sequence.
Special tool method
Using professional tools to install the THK Linear Motion Guide means to use professional tools to determine the position of the driven side slide rail, and to tighten the assembly screws with a specific torque in sequence.
If you want to know more about THK Linear Motion Guide, you can communicate with us on the website. Our official website is https:// www.dks-linear.com/. Our company adheres to the corporate culture of "quality first, customer first", and has always made unremitting efforts to become a professional THK Linear Motion Guide supplier in the industry.
DKS Bearing Co., Ltd. is a technology-based enterprise integrating independent research and development, production and sales. It is an authorized distributor of THK, IKO, HIWIN and ABBA in China. DKS makes every effort to provide customers with thoughtful technical services and high-quality products with "dedication and trustworthiness, harmony and innovation". DKS insists on "taking the market as the guide and taking the quality as the foothold" sincerely committed to the development and growth of the automation equipment industry.
The company's main business: linear guides, ball screws, ball splines, rotary splines, single-axis robots, linear bearings, screw support seats, couplings and other precision parts for automated machinery and equipment. Products are widely used in robotics, electronic equipment, vision equipment, semiconductor equipment, industrial robots, packaging machinery, medical machinery, woodworking machinery, food machinery, office equipment, machine tool testers, measuring instruments and other related automated machinery fields, providing products for various fields , Service and technical support.
In just a few decades of reform and opening up, the huge production capacity formed by China's linear guide manufacturing industry has made the world look at it with admiration. But some people don't know some information about IKO Linear Motion Guide. Next, let us have a detailed look at some information about the installation of IKO Linear Motion Guides. Here are some answers.
Here is the content list:
Mounting surface, mounting reference surface mounting structure.
Installation of linear guide module.
The machining accuracy of the mounting surface.
When installing the IKO Linear Motion Guide, correctly align the two installation reference surfaces of the IKO Linear Motion Guide with the installation reference surfaces of the workbench and the base for fixing. The two installation reference surfaces and the two installation surfaces of the IKO Linear Motion Guide have been precision ground and finished. Therefore, if the mounting surface of the machine and equipment on the mounting side is also processed with high precision and installed correctly, stable high-precision linear motion can be obtained. The mounting reference surface of the slider is on the opposite side with the IK0 mark. The installation reference surface of the slide rail is the side surface above the IK0 mark on the upper surface of the slide rail.
As a simple structure to eliminate the clearance of the linear guide structure and set the preload, the linear guide module often uses the preload adjusting bolt. Align the preload adjusting bolt with the installation position of the fixing bolt of the sliding unit, and press it at the center of the height direction of the sliding unit. In addition, because the adjustment margin of the bolt hole during preload adjustment is small, it is recommended to fix it from the table side when installing the sliding unit of the IKO Linear Motion Guide. At this time, the bolt holes and counterbore parts on the table side need to be processed larger, that is, the part with the adjustment allowance is added. The amount of preload varies with the working conditions of machinery and equipment. Excessive preload will shorten the life of the IKO Linear Motion Guide or damage the slide rail surface. Therefore, it is generally ideal to adjust the gap to zero or a small preload state.
IKO Linear Motion Guide rail mounting surface accuracy and poor installation accuracy will generate a huge load exceeding the calculated value, this load will affect the life of the IKO Linear Motion Guide rail, which should be paid attention to. The installation part of the slide rail and the sliding block should ensure high processing accuracy and installation accuracy according to the required working conditions such as movement accuracy and rigidity. And carefully study the installation structure that can maintain the accuracy and performance to improve the reliability of the IKO Linear Motion Guide.
Our official website is www.dks-linear.com. If you are in a related profession or are interested in our IKO Linear Motion Guide products, please feel free to contact us. We have a professional production team, with the tenet of "dedication and trustworthiness, harmonious innovation", to provide users with the most complete and high-quality products. We believe that our cost-effective products can also make you our repeat customers.
The extensive use of IKO Linear Motion Guides makes people pay attention to the physical information of IKO Linear Motion Guides themselves. Next, let us have a deeper understanding of the physical information of IKO Linear Motion Guides. Here are some answers.
Here is the content list:
Basic dynamic load rating and service life.
Basic static load rating and static safety factor.
The basic dynamic load rating of the IKO Linear Motion Guide refers to a load of a certain direction and magnitude that can theoretically bear within the rated life when a group of the same linear guide is operated separately. In addition, some basic dynamic load ratings are used after being corrected according to the direction of the load.
Even if it runs under normal conditions, the IKO Linear Motion Guide will reach its life after a certain period of operation. The track surface and rolling elements of the IKO Linear Motion Guide have been repeatedly subjected to load, and the surface peeling due to rolling fatigue of the material, so it cannot be used. From the beginning of use to the surface peeling of the track surface or rolling element, the total distance traveled is called the life of the IKO Linear Motion Guide. The rated life of IKO Linear Motion Guides refers to the total distance that a group of the same linear guides can run separately under the same conditions when 90% of the linear guides have not been damaged due to rolling fatigue.
The basic static load rating of IKO Linear Motion Guides refers to the static load when contact stress occurs in the center of the contact part between the rolling element and the track that is subjected to the maximum load. When the IKO Linear Motion Guide is stationary or running at a relatively low speed, if it is subjected to excessive load or severe impact load, the track surface and rolling elements of the slider, slide rail, outer slide, and shaft will produce local permanent deformation. When the amount of such permanent deformation is greater than a certain level, it will hinder rolling, generate noise or vibration, not only reduce the walking performance but also cause premature damage. The basic static load rating of the IKO Linear Motion Guide is used as the limit of the permanent deformation, and should generally be used after studying the static safety factor.
Generally speaking, the basic static load rating and static moment rating of the IKO Linear Motion Guide are considered as the allowable limit load for normal rolling. However, due to the working conditions of the IKO Linear Motion Guide and the required performance of the linear guide, it is necessary to study the static safety factor in depth.
Our official website is www.dks-linear.com. If you are in a related profession or are interested in our IKO Linear Motion Guide products, please feel free to contact us. Our cost-effective products are being widely used by people.
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